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02 / Modular battery systems

Modular battery systems.

Hardware and software building blocks for connected BESS applications.

EV to BESS

Built around the real integration challenge.

We connect battery hardware, software interfaces, connectivity and analysis into a practical system concept.

Putting an EV battery into a BESS system is more than mounting a pack in a cabinet. Automotive batteries are designed around a vehicle, its original battery management system, cooling strategy, safety concept and communication architecture. A stationary system needs a different duty cycle, grid interface, protection concept and operating strategy. The customer must bridge mechanical, electrical, thermal and software boundaries while proving that the battery can operate safely and predictably in its new role. Key hurdles include incomplete or proprietary data, cell and module variation, state-of-health uncertainty, isolation and fault handling, CAN or other communication interfaces, inverter compatibility, fire protection and compliance documentation. The system also needs a clear route for commissioning, monitoring, updates and end-of-life decisions. ModuVolt helps customers evaluate available data, define the interfaces and turn suitable EV hardware into a controlled, connected BESS building block.

01

Pack and module solutions

Explore suitable battery formats, racks, pack arrangements, thermal needs and safety interfaces.

02

Hardware and software interfaces

Define the links between BMS, controls, CAN, inverter, protection and supervisory systems.

03

Connectivity and analysis

Turn operating data into monitoring, state-of-health insight, alarms and lifecycle decisions.

04

System integration

Move from feasibility to a documented, testable and maintainable BESS concept.

Cloud data loop illustration

Connected by data

Connectivity that makes the system useful.

Battery data becomes valuable when it is connected to the operating context. We help define what should be measured, how it should move between the battery, BMS, controls and cloud, and how teams can use it without losing traceability.

Analysis can support commissioning, anomaly detection, state-of-health tracking, performance improvement and the next-life decision.

Applications

Built for different applications.

Rack-based BESS

Build a scalable stationary system from repeatable battery and control units.

Mobile energy storage

Adapt the same system thinking to transportable or temporary power applications.

EV battery integration

Translate available automotive hardware into a controlled stationary system concept.

Prototype platforms

Make it easier to test new battery sources, controls and operating strategies.

Application-specific features

Leave room for new functions without locking every future system to one fixed design.

Cloud-connected learning

Use relevant operational data to improve engineering and service decisions.

Contact

Have a battery system in mind?

Share the battery source and target application. We can help define the next step.